A modular industrial facility that converts end-of-life tyres into high-value commodities for global markets. Designed for continuous operation, predictable output, and scalable replication.
What the Factory Does
The factory processes uniform tyre granulate into three primary outputs:
Recovered Carbon Black (rCB)
Used in rubber and plastics
Tyre Pyrolysis Oil (TPO)
Used in refining and chemical industries
Syngas
Used internally to power the plant
At full operation, the factory recovers at least 80% of the material from each tyre — transforming waste into industrial raw materials with established global demand.
Capacity and Throughput
~20,000 t/yr
Input Capacity
~60 t/day
Daily Throughput
24/7
Continuous Operation
Twin-Line
Redundancy Configuration
Built for steady-state industrial production — not pilot-scale experimentation.
How the Process Works
The RETYRA factory uses a controlled thermochemical process:
01
Pre-processing
Tyre granulate is prepared for uniform input
02
Thermochemical Conversion
Material is processed in an oxygen-free environment
03
Separation and Recovery
Outputs are separated into oil, carbon, and gas
04
Internal Energy Loop
Syngas is reused to power the system
The result is a closed-loop industrial process with minimal external energy demand.
Design Principles
Designed for Industrial Reliability
Continuous, not batch-based production
Standardised process units
Known CapEx and OpEx before investment
Redundancy in critical systems
Technology sourced from established suppliers
This removes technology risk and ensures predictable operations.
Built as a Modular System
Modular reactor systems
Standardised infrastructure
Scalable capacity per site
Replicable across locations
Allows rapid deployment in new regions with minimal redesign.
Integrated Value Chain
The factory operates within a secured industrial system — not as a standalone unit.
Feedstock Secured
Through established collection systems
Products Sold
Into global commodity markets
Local Integration
With regional industry and logistics
This ensures both input and output flows are in place before operation begins.
Climate and Resource Impact
At full capacity, a single factory delivers:
Significant reduction in emissions from tyre incineration
Substitution of fossil-based raw materials
Local production reducing transport emissions
Net energy efficiency through internal gas reuse
~55,000
tonnes CO₂e
reduced per year
Timeline to Operation
A typical factory follows a structured build cycle:
1
0–6 Months
Site preparation, permits, procurement
2
6–12 Months
Construction and installation
3
9–12 Months
Commissioning and ramp-up
4
12+ Months
Full production
Revenue generation within approximately one year from start of build.
What This Represents
The RETYRA factory is not a pilot or demonstration. It is a commercial industrial asset.